Sunday, 6 October 2013

Silver based Anti microbial finish

ABSTRACT:
            Textiles have function of second skin enabling human to living extreme conditions. At the same time consumers have increasingly aware of risk the garments  make cause to human health. The consciousness on the health among mankind increased urge for the developments of an antimicrobial finished textiles and infection free clothing. This articles has dealt with the impotence of silver based anti microbial finish, how it is done presently and merits & future scope of silver based antimicrobial finish.
WHAT ARE MICROBES?
Microbes are the tiniest creatures not seen by the naked eye. They include a variety of micro-organisms like Bacteria, Fungi, Algae and viruses. Bacteria are uni-cellular organisms which grow very rapidly under warmth and moisture.
ANTI-MICROBIAL FOR GARMENTS:
The main reason for treating garments with antimicrobial control of perspiration odours. As the bacteria reproduced they give off gases which are familiar perspiration odour. Treating fabric with anti microbial means, that bacteria which have been transferred from the skin or the environment do not reproduce in the fabric. The reduction in bacteria means the volume of gas given off will be much smaller than an odour will not develop.
NECESSITY OF ANTIMICROBIAL FINISHES:
Antimicrobial treatment for textile materials is necessary to fulfil the following objectives:
Ø  To avoid cross infection by pathogenic micro organisms;
Ø  To control the infestation by microbes;
Ø  To arrest metabolism in microbes in order to reduce the formation odour; and
Ø  To safeguard the textile products from staining, discolouration and quality deterioration.

SILVER BASED ANTI MICROBIAL:   
            Among the various antimicrobial agents used for the finishing of textile substrates, silver or silver ions have long been known to have strong inhibitory and bacterial effects as well as a broad spectrum of antimicrobial activities. The inhibitory effect of silver ion/ silver metal on bacteria has been attributed to the interaction of silver ion with thiol groups in bacteria as well as to the oxidative destruction of micro organism in aqueous medium. Silver ion based antimicrobial finishes have been developed by the interaction of a silver salt such as silver nitrate with anionic co polymer of styrene, ethyl acrylate , acrylic acid and divinyl benzene having at least support about 0.008 meter equal of carboxylic group per gram of polymer and ≥ 0.0009 mol of silver per gram of the polymer. The films of such polymeric finishes release anti bacterial and anti fungal silver ions slowly over a very long period of time.
In another patent, it is disclosed that a silver containing anti microbial agent that has affinity for textile fibres can be produced by treating cross- linked carboxyl methyl cellulose having greater than 0.4 carboxyl methyl group with silver nitrate. The anti microbial finishing agent may have 0.01 to 1 %  silver bound to the water resistant cross linked CMC (Ag.)
Milliken & company have developed a silver antimicrobial agent. That name is Alphasan™ by forming a complex of silver with zirconium phosphate. Other silver containing antimicrobial are silver substituted zeolite available from sinanen under the trade name Zeomic™ AJ, and silver subsisted glass available from the Ishizuka glass under the trade name Ionpore™. This compound can be applied on the fabrics by exhaustion with a dye solution. The antimicrobial fabric thus produced on finishing with and acrylic co polymer makes the antimicrobial finish more durable.
 Another method of producing durable silver containing antimicrobial finish is to encapsulate a silver compound is nano particle with a fibre reactive polymer. The resulting micro nano capsules when applied to a fabric, reactive with it and thus provide durable silver based anti microbial finish. The micro encapsulation of the nano particles may be carried out in different ways. For instance, for producing micro capsules of water soluble products, the product may first be dissolved in water and subsequently emulsified after adding an emulsifier and oil soluble encapsulating monomers or oligomer or polymers. On polymerization and cross-linking, the resulting shell encapsulate the water soluble product. One of the fibre reactive polymers used for this purpose is poly (styrene co –maliec anhydride).


Yang has patented the a process for preparing a silver nanoparticles containing functional microcapsule having the intrinsic antimicrobial and therapeutic functions of silver as well as additional functional of the products contained in the inner core of the capsule. Such microcapsule can be prepared by a two-step process. In the first step an emulsified solution of a perfume is encapsulated with melanin precondensate. The microcapsule so produced is treated with silver nanoparticle dispersed in water-soluble styrene maleic anhydride polymer solution before it fully dries. Thus microcapsules with duel function are produced. In these microcapsules, the silver nanoparticles are on the surface of the capsule (Fig. 1), Instead of a perfume, one can have a thermo sensitive pigment, thermal storage material or pharmaceutical preparation in the inner core.
Fig: 1 Structural view of a Silver nano particle containing functional microcapsule
(a). Microcapsule (b). Inner core contains functional substance such as perfume, a thermo sensitive pigment, thermal storage material or pharmaceutical preparation and (c). Inner shell.




In a chemical reduction method of producing highly concentrated stable dispersions of nano sized silver particles; silver nitrate is reduced with ascorbic acid to precipitate metallic silver in acidic solutions according to following reaction:
2Ag+ + C6H8O6 ¨ 2Ag0 + C6H6O6 + 2H+
Anti microbial fabrics made from cotton, linen, silk, wool, polyester, nylon, or their blends having nano silver particles can be produced by immersing them in nano silver particle- containing solution producing by reducing silver nitrate with glucose and drying at 120 0 to 1600C for about 40 – 60 min. The treated fabrics were yellow orange colour. Electron microscopic studies of the antimicrobial fabric indicate that the fabric samples contained nano silver particles which were evenly distributed and contained particles that were mostly bellow or about 10 nm size. Chemical testing indicated that the silver content in the fabrics was about 0.4-0.9 % by weight. The treated fabrics showed effect anti microbial activity against various bacteria, fungi, Chlamydia, that included.
Silver-containing antimicrobials have been incorporated into wound care devices and are rapidly gaining acceptance in the medical industry as a safe and effective means of controlling microbial growth in the wound bed, often resulting in improved healing. It is known that placing surface- available silver in contact with a wound allows the silver to enter the wound and become absorbed by undesirable bacteria and fungi that grow and prosper in the warm moist environment of the wound site. Once absorbed, the silver ions kill microbes , resulting in treatment of infected wounds or the prevention of infection in at risk wounds. Some of the commercial silver antimicrobial wound care products are Acticoat™, Actisorb™ And Silverlon™.
ADVANTAGE OF SILVER CONTAINING ANTI MICROBIAL
Generally silver based antimicrobial have more advantages compare to other antimicrobial agents, there are given bellow. Control of a wide range of bacteria perspiration by consumer as very safe able to withstand temperature of 400 to 5000 C for polymer applications;
Silver based antimicrobials works in three ways and a bacterial cell
                                                              i.      Reaction with thiol groups on proteins and enzyme
                                                            ii.      Interference with DNA & RNA functionality
                                                          iii.      Modification of the plasma membrane of the cell
Because there are three separate modes of activity, it is difficult for a bacterial cell to develop resistance to silver based antimicrobials. It is almost impossible for a cell to adapt to all three methods of attack.
CONCLUSION:
Generally silver based antimicrobial agents have more cost compare to other antimicrobial agents but it have more desirable properties like durability, very good  control of a wide range of bacteria perspiration and etc,  so now people are more considering about the quality rather than any other things like cost ,etc of the products, so these silver based anti-microbial finished materials will going to take very good place in future days.














REFERENCE:

  1. http://www.japoncorp.net/article.asp?art_ID=11589
  2. ML Gulrajani / nano finishing /IJF&TR/ Pp197-199

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